What We Deliver
Pragmatic Industry 4.0 for brownfield and greenfield sites
Measurable improvements in OEE, quality and flexibility
Incremental transformation, from quick wins to multi-site rollouts
Modernised automation foundations to enable long-term scalability
Data visibility that supports faster decisions and continuous improvement
Overview
Smart factory transformation doesn’t have to be a large, disruptive overhaul. It’s about capturing and using data effectively, improving how operators work, and connecting systems so information flows smoothly across the plant.
Applied Integration strengthens your production environment by upgrading controls, surfacing actionable insights and integrating automation with business systems — helping you unlock better performance, consistency and agility while retaining existing investments.
Typical Outcomes
Clear visibility of production performance, downtime and utilisation
Faster reaction to process deviations and quality issues
Elimination of manual logs, spreadsheets and stand-alone reporting
A structured roadmap for automation, data and digital improvement
Our Capabilities
Automation & Control Upgrades
We modernise PLC, SCADA and HMI platforms to create a stable foundation for smart manufacturing. Standardised coding, intuitive HMIs and integrated devices provide a reliable, scalable baseline for robotics, drives and future digital initiatives.
Data Collection & Visualisation
We connect shop-floor systems with enterprise platforms to streamline orders, reporting and traceability. Secure, structured architectures ensure data integrity while keeping operational and business networks protected and properly segregated.
MES / ERP and IT–OT Integration
We connect shop-floor systems with enterprise platforms to streamline orders, reporting and traceability. Secure, structured architectures ensure data integrity while keeping operational and business networks protected and properly segregated.
Analytics, AI & Optimisation (Where Valuable)
We identify practical, high-impact use cases for data analytics and AI — from predictive quality to maintenance insights — and validate them through targeted pilot projects before scaling. Findings can feed back into control logic, boosting stability and performance.
Typical Applications
OEE and downtime visibility across full production flows
Quality and traceability improvements in regulated environments
Paperless production and digital work instructions
Integrated robotics, conveyors and AMRs/AGVs within factory operations
Gradual digitalisation of brownfield sites with minimal disruption
How We Work
Discover & Benchmark
Workshops, surveys and data reviews to understand performance and constraints.
Define Use Cases & Roadmap
Prioritise high-impact areas and quick wins.
Implement Foundations
Stabilise controls, data capture and connectivity.
Deliver Use Cases & Pilot Solutions
Deploy dashboards, reports, integrations and analytics.
Scale, Support & Evolve
Expand successful solutions and support continuous improvement.