Overview
Whether you run continuous, batch or discrete processes, you need control and SCADA systems that are reliable, easy to operate and ready for future change.
Applied Integration designs, upgrades and supports PLC, SCADA and HMI solutions that help you optimise existing assets, expand capacity and capture the right data to run your plant more effectively. We work across multiple sectors with a strong focus on safety, consistency and lifecycle support.
Robust, flexible control and supervisory systems for continuous, batch and discrete processes – engineered to improve performance, safety and visibility.
- Vendor-agnostic PLC, SCADA and HMI expertise
- Upgrades, expansions and greenfield installations
- Designed for high availability, maintainability and data capture
What you can expect:
Stable, well-structured control code that’s easier to maintain
Clear, consistent HMIs that improve operator effectiveness
Secure integration with drives, field devices and higher-level systems
A platform to expand, scale and collect better data over time
What We Do
PLC & Control System Engineering
- Design and implementation of PLC-based control for new and existing plants
- Standardised code structures, libraries and naming conventions
- High-speed control, multi-axis coordination and precise motion/position handling
- Integration with safety PLCs and interlocks where required
SCADA & HMI Systems
- SCADA architecture design, including redundancy and failover
- HMI/SCADA graphics designed for clarity and situational awareness
- Alarm rationalisation and hierarchy to reduce nuisance alarms
- User management, audit trail and reporting configurations
Advanced Control & Analytics
- PID tuning and advanced process control strategies
- Synchronisation and predictive control for performance and quality
- Integration with historians, MES and reporting tools
- Use of analytics and AI where appropriate to identify trends and opportunities
Upgrades, Migrations & Expansion
- Migration from legacy PLC/SCADA platforms to modern systems
- Expansion of existing lines, cells and plants with minimal downtime
- Network, hardware and OS upgrades planned around production windows
- Documentation and training to support ongoing operations
Typical Applications
We deliver Process Control & SCADA systems for:
Industrial manufacturing
Mixing, filling, packaging, assembly and test
Utilities & Process Industries
Water, wastewater, power and environmental systems
Defence & Mission-Critical
Test facilities, environmental chambers, support systems
Robotics, Logistics & Warehousing
Integrated control and supervisory systems for automated handling and intralogistics embly and test
Our Process
Assess & Define
Site visits, asset reviews and stakeholder workshops to understand your current systems, issues and goals.
Design & Architect
Control and SCADA architecture, platform selection, standards and integration approach.
Implement & Integrate
PLC/SCADA/HMI configuration, code development, device integration and network configuration.
Test & Commission
Factory and site testing, cutover planning, commissioning and operator training.
Support & Improve
Ongoing support, small enhancements, upgrades and performance optimisations over the system’s life.
Related Solutions
Robotics & AMR/AGV Systems
Smart Factory Automation
Mission Critical Systems
Related Capabilities
Software & Comms Integration
EC&I & Panel Build
MCC & LV Power Systems
Digital Twin & Simulation
PLC / SCADA Engineering
Support & Upgrades
Test, FAT / SAT & Commissioning
Improve performance and visibility from your control systems
Whether you’re planning a full upgrade, a new line or a targeted improvement, we can help you design and implement control and SCADA systems that support your operational goals.