Utilities & Process Industries

Applied Integration helps utilities and process operators run safe, reliable and efficient plants. We design, engineer and support control, safety and information systems for continuous and batch processes – from individual skids and remote assets to full production and treatment facilities.

At a Glance – Key Outcomes

Improved reliability, availability and asset performance

Stronger compliance with safety, environmental and regulatory requirements

Reduced obsolescence and smoother migrations from ageing control systems

What We Do

Process control & SCADA / DCS

PLC, SCADA and DCS solutions for continuous and batch processes, including sequencing, interlocks, PID control, alarming and reporting.

Safety systems & high-integrity control

Design and implementation of safety instrumented systems (SIS), emergency shutdown (ESD) and burner management systems to relevant safety standards.

Plant upgrades & migration projects

Replacement of obsolete PLC, DCS, HMI and panel hardware, staged migrations and brownfield integration to extend life and performance of existing plants.

Telemetry, remote sites & networking

Control and monitoring for remote assets (pumping stations, boreholes, kiosks, substations), including telemetry, industrial networking and secure remote access.

Process data, historian & reporting

Data acquisition, historians, dashboards and reporting to support performance monitoring, compliance evidence and continuous improvement.

Integration with wider OT / IT systems

Interfaces to MES, LIMS, CMMS, ERP and other business systems for orders, quality data, maintenance and asset management.

Typical Applications

Water and wastewater treatment works and networks

Power generation and energy-from-waste plants

Chemical, petrochemical and bulk liquid handling facilities

Pharmaceuticals, biotech and life-science process plants

Food, beverage and ingredients processing

Utilities and services on large industrial and defence sites

How We Work

Survey & define

Site surveys and workshops to understand your assets, standards, constraints, obsolescence issues and improvement priorities.

Assess & plan

Feasibility studies and optioneering to compare upgrade paths, technologies and migration strategies with a clear view of risk, outages and cost.

Engineer & implement

Detailed design, panel build, software configuration/programming, FAT and carefully planned installation around production and outage windows.

Commission & assure

SAT, performance testing, documentation, training and evidence packs to support regulatory, client and internal assurance requirements.

Support & evolve

Through-life support, remote assistance, small change projects, cyber hardening and incremental upgrades aligned with your asset strategy.

Related Solutions & Capabilities