Robotics, Logistics & Warehousing

Automation is reshaping how warehouses, distribution centres and factories move, store and handle materials. Applied Integration helps you design, integrate and support robotics and intralogistics systems that increase throughput, improve accuracy and keep people safe on busy sites – whether you’re starting small or transforming a full network.

At a Glance – Key Outcomes

Higher throughput and picking efficiency with fewer manual moves

Improved inventory accuracy, order quality and service levels

Safer operations with controlled traffic, zoning and safeguards

What We Do

AMR & AGV integration

Fleet selection, layouts and navigation, traffic management, charging strategies, safety zoning and integration with WMS / ERP / MES.

Robotics for handling & packaging

Palletising, de-palletising, case packing, pick & place, machine tending and sortation using ABB / KUKA / UR and other leading platforms.

Conveyor & sortation control

PLC and drive systems for conveyors, merges, diverts, accumulation and sorters, with SCADA, dashboards and alarm management.

Warehouse control & execution (WCS / WES)

Control layers between WMS/ERP and physical equipment for order release, routing, load balancing, prioritisation and real-time performance monitoring.

Safety systems & compliance

Safety zoning, scanners, light curtains, interlocks, fencing and E-stops, aligned with relevant machinery and functional safety standards.

Digital twin & simulation

Throughput modelling, “what-if” analysis and virtual commissioning to de-risk investment, right-size systems and shorten go-live.

Typical Applications

E-commerce fulfilment centres and parcel hubs

Retail, grocery and FMCG distribution centres

In-plant logistics for manufacturing (line feeding, kitting, WIP movements)

Automated pallet handling, storage and cross-docking

Temperature-controlled and high-bay warehousing

Brownfield upgrades to legacy conveyor, sortation and shuttle systems

How We Work

Assess & define

Site walk-throughs and data analysis to understand volumes, flows, SKUs, constraints, safety requirements and business objectives.

Concept & feasibility

Concept layouts, technology options and feasibility studies to confirm capacity, resilience, scalability and payback.

Engineer & integrate

Detailed design, panel build, robotics and vehicle programming, PLC / SCADA and WCS / WES integration with your existing systems.

Test, commission & ramp-up

FAT/SAT, phased commissioning, operator training and ramp-up support to stabilise performance and minimise disruption.

Support & optimise

Ongoing support, remote diagnostics, performance tuning, small change projects and scalable roadmaps as volumes and SKUs grow.

Related Solutions & Capabilities

  • Robotics & AMR/AGV Systems
  • Smart Factory Automation
  • Process Control & SCADA – Overview
  • Digital Twin & Simulation
  • Design & Engineering
  • Build & Integration (EC&I & Panel Build, MCC & LV Power Systems)
  • PLC / SCADA Engineering
  • Software & Comms Integration
  • Test, FAT / SAT & Commissioning
  • Support & Upgrades

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