What We Do
EC&I design
- Load studies, protection concepts and single line diagrams
- I/O schedules, loop definitions and wiring philosophies
- Control system, safety system and instrumentation architecture
- Cable routing, sizing and earthing/bonding strategies
Control panel & cabinet design
- General arrangement (GA) layouts, door layouts and internal arrangements
- Wiring schematics, terminal plans and parts lists/BOMs
- Thermal management, segregation, EMC and maintainability considerations
- Standardisation of layouts and components to reduce cost and lead time
Panel build & wiring
- Assembly of PLC, remote I/O, safety and marshalling panels
- Control desks, HMI enclosures and network cabinets
- Precision wiring, ferruling and labelling to agreed standards
- Factory build for new systems and replacement panels for life-extension projects
DfM & DDQ for EC&I and panels
- Design for Manufacture reviews to minimise build time and errors
- Optimised enclosure sizing, layout and wiring paths
- Standard component sets and build templates for repeatability
- Detailed Design & Qualification (DDQ):
- Design checks and calculations
- Standards compliance and design verification
- Traceable review and approval records
Typical Applications
PLC, safety PLC and remote I/O panels
Process control, batching and sequencing systems
Robotic cell and conveyor control panels
AMR/AGV charging and control cabinets
MCC interfaces, marshalling panels and control desks
Utilities and process plant EC&I upgrades
Defence and mission-critical control rooms and test facilities
Skid/package plant panels for OEMs and system integrators
Our Process
Requirements & concept
Capture functional, safety, environmental and regulatory requirements
Define control, safety and instrumentation philosophy
Front-end & outline design
High-level EC&I architecture and panel types
Initial GA layouts, I/O counts and load estimates
Detailed design & DDQ
Complete schematics, wiring diagrams and panel layouts
Component selection, standards mapping and DDQ records
Design for Manufacture (DfM)
Buildability review with panel shop and installation teams
Standardisation and optimisation of layouts and wiring
Panel build, inspection & test
Panel manufacture, wiring and in-process inspection
Pre-FAT checks: continuity, insulation and functional tests
FAT, installation support & handover
Support for FAT, SAT and site commissioning
As-built drawings, test records and O&M documentation