Applied Integration deploys Autonomous Mobile Robots (AMRs) and Automated Guided Vehicles (AGVs) that work reliably in real production environments—not just controlled demos. We design, integrate and commission mobile robotic systems that move materials safely, efficiently and fully aligned with your processes, layouts and automation infrastructure.
What We Do
Concept & Solution Design
Turn operational goals—throughput, safety, labour reduction—into a practical AMR/AGV concept, fleet size and route strategy.
System Integration
Connect AMRs/AGVs to PLC/SCADA, MES, WMS and ERP so mobile robots operate as part of a coordinated production and logistics flow.
Traffic Management & Fleet Control
Set up missions, priorities, zoning and rules to prevent congestion, avoid deadlocks and maximise fleet efficiency.
Retrofit into Existing Sites
Introduce mobile robots into brownfield facilities while working around legacy equipment, manual processes and mixed traffic.
Safety & Compliance
Design scanners, speed zones, segregation and emergency stops in line with site rules and relevant safety standards.
Support, Optimisation & Expansion
Provide ongoing tuning, route optimisation and system expansion as layouts, demand and production flows evolve.
Technologies & Platforms
AMR & AGV Vendors
Experience across multiple OEMs and navigation methods including LiDAR, natural feature navigation, QR markers, magnetic tape and induction.
Control & Supervision
Fleet managers, mission controllers and traffic coordination layers integrated with plant SCADA dashboards.
Systems Integration
Interfaces to WMS, ERP and MES for order drops, inventory visibility, production triggers and KPI reporting.
Safety & Infrastructure
Integrated scanners, beacons, barriers and charging solutions forming a cohesive safety and operational framework.
Typical Applications
Inbound & Outbound Logistics
Automated pallet, carton and tote movement between goods-in, storage, picking, packing and despatch.
Line-Side Supply & Removal
Delivery of components, WIP and packaging materials to production lines, plus removal of finished goods and waste.
Warehousing & Distribution
Transport between storage areas, pick-faces, packing cells, consolidation and shipping.
Cleanroom & Controlled Environments
Repeatable, traceable movement in pharmaceutical, healthcare and electronics facilities.
Support to Fixed Automation
Mobile links between robot cells, conveyors, AS/RS systems and manual workstations.
How We Work
Requirements & Site Study
Flow analysis, constraints review and definition of success criteria.
Concept, Simulation & Proving
Validate fleet size, routes and traffic rules through modelling and simulation.
Detailed Design & Integration
Define interfaces, safety measures, missions and software configuration.
Installation & Commissioning
Deploy, tune and ramp up safely into live operation.
Training & Support
Train teams, provide documentation and deliver ongoing optimisation.
Why Applied Integration
- End-to-end automation expertise—seamless integration with PLC/SCADA, robotics and wider automation.
- Vendor-agnostic—we select platforms based on suitability, not OEM bias.
- Proven in live environments—manufacturing, logistics, warehousing and mission-critical sectors.
- Future-ready architectures—scalable and compatible with wider smart factory and digitalisation strategies.